Accessories

perma offers an extensive range of connection parts for your perma lubrication system

Reducers / Oil throttles

Reducers / reducer coupling Part number

Reducer R1/2o x G1/4i, Brass / Fig. 1

26.0011.500

Reducer G1/8o x G1/4i, Brass / Fig. 2

26.0011.501

Reducer G1/8o x G1/4i, Stainless steel 1.4571 / Fig. 3

26.0012.501

Reducer G1/4o x G1/8i, Brass / Fig. 4

26.0011.503

Reducer R3/4o x G1/4i, Brass / Fig. 5

26.0011.504

Reducer R3/8o x G1/4i, Brass / Fig. 6

26.0011.505

Reducer M6o x G1/4i, Brass / Fig. 7

26.0011.511

Reducer M6o x G1/4i, Stainless steel 1.4571 / Fig. 8

26.0012.511

Reducer M8x1o x G1/4i, Brass / Fig. 9

26.0011.514

Reducer M8x1o x G1/4i, Stainless steel 1.4571 / Fig. 10

26.0012.514

Reducer M8o x G1/4i, Brass / Fig. 11

26.0011.515

Reducer M8o x G1/4i, Stainless steel 1.4571 / Fig. 12

26.0012.515

Reducer M10x1o x G1/4i, Brass / Fig. 13

26.0011.518

Reducer M10x1o x G1/4i, Stainless steel 1.4571 / Fig. 14

26.0012.518

Reducer M10o x G1/4i, Brass / Fig. 15

26.0011.520

Reducer M12o x G1/4i, Brass / Fig. 16

26.0011.524

Reducer M12x1o x G1/4i, Brass / Fig. 17

26.0011.525

Reducer M12x1.5o x G1/4i, Brass / Fig. 18

26.0011.526

Reducer M14x1.5o x G1/4i, Brass / Fig. 19

26.0011.528

Reducer M14o x G1/4i, Brass / Fig. 20

26.0011.529

Reducer M16o x G1/4i, Brass / Fig. 21

26.0011.530

Reducer M16x1,5o x G1/4i, Brass / Fig. 22

26.0011.531

Reducer 1/4o x G1/4i, Brass / Fig. 23

26.0011.533

Reducer coupling G3/8i to G1/8i
for tube oØ 8 mm, nickel plated / Fig. 24

27.005.081

Oil retaining valves Part number

Oil retaining valve up to +60 °C (plastic valve), Brass / Pic. 1	26.001.653
Oil retaining valve up to +60 °C (plastic valve), Stainless steel 1.4571 / Pic. 2	26.0012.810
Oil retaining valve up to +150 °C (metal valve), Brass / Pic. 3	26.0011.811

Accessories stainless steel

Accessories stainless steel Part number

Bracket

26 0012 150

Insert for Bracket

26 0012 151

Tube connection for perma

26 0012 202

Tube connection G1/4

26 0012 203

Angle 45° G1/4 (see pic. above right)

26 0012 300

Reducer G1/8

26 0012 501

Reducer M6

26 0012 511

Reducer M8x1

26 0012 514

Reducer M8

26 0012 515

Reducer M10x1

26 0012 518

Extension G1/4 45 mm

26 0012 701

Extension G1/4 75 mm

26 0012 702

Oil throttle (up to +60° C)

26 0012 810

Tube connections / Tubes

Tube connectors / tubes - Standard: oØ 8 mm x iØ 6 mm Part Number

Tube connector for perma G1/4i, Standard / Pic. 1

26.001.202

Tube connector for perma G1/4i, Brass / Pic. 2

26.0011.202

Tube connector for perma G1/4i, Stainless steel 1.4401 / Pic. 3

26.0012.202

Tube connector G1/4o, Standard / Pic. 4

26.001.203

Tube connector G1/4o, Brass / Pic. 5

26.0011.203

Tube connector G1/4o, Stainless steel 1.4401 / Pic. 6

26.0012.203

Tube connector G1/8o, Standard / Pic. 7

26.001.204

Tube (PA) up to +80 °C oØ 8 mm x iØ 6 mm (per meter) / Pic. 8

26.001.250

Tube connectors / tubes Part number

Tube connector G1/8o straight for tubes with 6 mm outer diameter Pic. 1

26.003.904

Tube connector G1/8o straight for tubes with 8 mm outer diameter Pic. 2

27.008.0101

Tube connector G1/8o 90° - rotary type for tubes with 6 mm outer diameter / Pic. 3

26.003.907

Tube connector G1/8o 90° - rotary type for tubes with 8 mm outer diameter / Pic. 4

27.008.011

Tube connector G1/4o straight for tubes with 6 mm outer diameter Pic. 5

26.003.905

Tube connector G1/4o straight for tubes with 8 mm outer diameter Pic. 6

27.005.011

Tube connector G1/4i straight for tubes with 6 mm outer diameter / Pic. 7

27.005.038

Tube connector G1/4i straight for tubes with 8 mm outer diameter / Pic. 8

27.005.026

Tube connector G1/4o 90° - rotary type for tubes with 8 mm outer diameter / Pic. 9

27.005.012

Tube connector G3/8o straight for tubes with 8 mm outer
diameter Pic. 10

27.005.013

Tube connector M5o straight for tubes with 6 mm outer diameter / Pic. 11

26.003.906

Tube connector M6o straight for tubes with 6 mm outer diameter / Pic. 12

27.005.036

Tube connector M6o 90° - swivel type for tubes with 6 mm outer diameter / Pic. 13

27.005.042

Tube connector M6x0.75o 90° - swivel type for tubes with 6 mm outer diameter / Pic. 14

27.005.043

Tube connector M8x1o straight for tubes with 6 mm outer
diameter Pic. 15

27.005.044

Tube connector M10x1o straight for tubes with 6 mm outer diameter / Pic. 16

27.005.037

Tube connector M8x1o 90° - rotary type for tubes with 6 mm outer diameter / Pic. 17

27.005.034

Tube connector M10x1o 90° - rotary type for tubes with 6 mm outer diameter / Pic. 18

27.005.035

Y-connector for tube for tubes with 6 mm outer diameter / Pic. 19

27.005.041

Y-connector for tube for tubes with 8 mm outer diameter / Pic. 20

27.005.040

Extension for tube oØ 6 mm to oØ 8 mm for tubes with 6 mm outer diameter / Pic. 21

27.005.039

Tube prefi ll adapter for tubes with 6 mm outer diameter / Pic. 22

27.005.066

Tube prefi ll adapter for tubes with 8 mm outer diameter / Pic. 23

27.005.058

Tube black (per meter), oØ 6 mm x iØ 4 mm for perma ECOSY / Pic. 24

27.005.016

Tube black (per meter), oØ 8 mm x iØ 5 mm for perma PRO / Pic. 25

27.008.009

Tube translucent (per meter), oØ 6 mm x iØ 4 mm for perma ECOSY
Pic. 26

27.005.008

Copper pipe / fittings Part number

Copper pipe oØ 8 mm x iØ 6 mm (per meter) / Pic. 27

27.005.033

Cutting ring coupling R1/4i for copper pipe / Pic. 28

27.005.045

Cutting ring coupling R1/4o for copper pipe / Pic. 29

27.005.046

Brushes

Oil brushes Part number

Oil brush Ø20 mm G1/4i
Brush with horsehair up to 80 °C / Pic. 1

26.001.400

Oil brush 40 x 30 mm G1/4i thread on top
Brush with horsehair up to 80 °C / Pic. 2

26.001.410

Oil brush 40 x 30 mm G1/4i thread on top
High temperature brush with PPS-bristles up to 180 °C / Pic. 3

26.001.420

Oil brush 40 x 30 mm G1/4i thread on top
High temperature brush with stainless steel bristles up to 350 °C / Pic. 4

26.001.430

Oil brush 60 x 30 mm G1/4i thread on top
Brush with horsehair up to 80 °C / Pic. 5

26.001.411

Oil brush 60 x 30 mm G1/4i thread on top
High temperature brush with PPS-bristles up to 180 °C / Pic. 6

26.001.421

Oil brush 60 x 30 mm G1/4i thread on top
High temperature brush with stainless steel bristles up to 350 °C / Pic. 7

26.001.431

Oil brush 100 x 30 mm G1/4i thread on top
Brush with horsehair up to 80 °C / Pic. 8

26.001.412

Oil brush 100 x 30 mm G1/4i thread on top
High temperature brush with PPS-bristles up to 180 °C / Pic. 9

26.001.422

Oil brush 100 x 30 mm G1/4i thread on top
High temperature brush with stainless steel bristles up to 350 °C / Pic. 10

26.001.432

Oil brush 40 x 30 mm G1/4i lateral thread
Brush with horsehair up to 80 °C / Pic. 11

26.001.447

Oil brush 60 x 30 mm G1/4i lateral thread
Brush with horsehair up to 80 °C / Pic. 12

26.001.448

STAR support flange / protection cap

STAR support flange / protection cap Part number

Support flange STAR

26 001 620

Protection cap STAR VARIO 60, 120, 250 cc

26 001 624

Protection cap STAR VARIO 60, 120 cc

26 001 625

Protection cap STAR CONTROL 60, 120, 250 cc

27 001 624

Protection cap STAR CONTROL 60, 120 cc

27 001 625

Extensions

Extensions Part number

Extension R1/4o x G1/4i - 30 mm, Brass / Pic. 1	26.0011.700
Extension R1/4o x G1/4i - 45 mm, Brass / Pic. 2	26.0011.701
Extension R1/4o x G1/4i - 45 mm - Stainless steel 1.4571 / Pic. 3	26.0012.701
Extension R1/4o x G1/4i - 75 mm, Brass / Pic. 4	26.0011.702
Extension R1/4o x G1/4i - 75 mm - Stainless steel 1.4571 / Pic. 5	26.0012.702
Extension R1/4o x G1/4i - 115 mm, Brass / Pic. 6	26.0011.705
Extension G1/8o x G1/8i - 16 mm, nickel plated / Pic. 7	27.008.023
Extension G1/8o x G1/8i - 36 mm, nickel plated / Pic. 8	27.008.024
Extension M6 x 0.75 - 22 mm, Brass / Pic. 9	26.0011.710
Extension M6 x 0.75 - 38 mm, Brass / Pic. 10	26.0011.711
Extension M6 x 1 - 22 mm, Brass / Pic. 11	26.0011.712
Extension M6 x 1 - 38 mm, Brass / Pic. 12	26.0011.713

Angles

Angels Part Number

Angle 45° G1/4o x G1/4i, Brass / Pic. 1	26.0011.300
Angle 45° G1/4o x G1/4i, Stainless steel 1.4401 / Pic. 2	26.0012.301
Angle 45° M6o x G1/4i, Brass / Pic. 3	26.0011.304
Angle 45° M8x1o x G1/4i, Brass / Pic. 4	26.0011.305
Angle 45° M10x1o x G1/4i, Brass / Pic. 5	26.0011.306
Angle 90° G1/4o x G1/4i, Brass / Pic. 6	26.0011.350
Angle 90° G1/4o x G1/4i, Stainless steel 1.4401 / Pic. 7	26.0012.350
Angle 90° M6o x G1/4i, Brass / Pic. 8	26.0011.353
Angle 90° M8x1o x G1/4i, Brass / Pic. 9	26.0011.354
Angle 90° M10x1o x G1/4i, Brass / Pic. 10	26.0011.355

Others

others Part Number

Swivelling screw fitting G1/4o x G1/4i, Brass / Pic. 11	26.0011.360
T-adapter 3 x G1/4i, Messing, / Pic. 12	26.0011.600
T-adapter 3 x G1/4i, Stainless steel 1.4401 / Pic. 13	26.0012.600
Bulkhead nipple G3/8o x G1/4i, Brass / Pic. 14	26.0011.601
Hexagon nipple R1/4o, Brass / Pic. 15	26.0011.602
Hexagon nipple R1/4o, Stainless steel 1.4401 / Pic. 16	26.0012.602
Sleeve G1/4i, Brass / Pic. 17	26.0011.605

PRO / PRO C / NET Accessories

PRO / PRO C / NET Accessories Part number

PRO/Distributor MP-6 connecting cable (14 cm)

2291 000 001

PRO/Distributor MP-6 connecting cable (200 cm)

2291 000 002

PRO C M12 cable (5m)

2291 000 003

PRO C M12 cable (10m)

2291 000 004

PRO Protection box single

27 005 059

PRO Protection box double

27 005 019

PRO mounting device

27 008 007

PRO tube 8 x1.5 mm, per meter

27 008 009

Tube connector G1/8 straight 8 x 1.5 mm

27 008 010

Tube connector G1/8 90° 8 x 1.5 mm

27 008 011

Tube connector G1/4 straight 8 x 1.5 mm

27 005 011

Tube connector G1/4 90° 8 x 1.5 mm

27 005 012

Tube connector G3/8 straight 8 x 1.5 mm

27 005 013

Tube pre-fill adapter

27 005 058

Extension for MP-6 G1/8 16 mm

27 008 023

Extension for MP-6 G1/8 36 mm

27 008 024

> PRO Accessory box -straight-
(free of charge for first order of MP-6)
6 tube connectors G1/8 straight 8 x1.5 mm

27 005 051

6 Tube connectors G1/8 straight 8 x 1.5 mm

8 Code pins for MP-6 Distributor

4 Plugs G1/8 for MP-6

> PRO Accessory box -90°-
(free of charge for first order of MP-6)

27 005 052

6 Tube connectors G1/8 90° 8 x 1.5 mm

8 Code pins for MP-6 Distributor

4 Plugs G1/8 for MP-6

Accessories ECOSY

ECOSY Accessories Part Number

ECOSY tube black 6 x 1 mm	27 005 016
ECOSY tube transparent 6 x 1 mm	27 005 008
Tube connector G1/4 straight 6 x 1 mm	26 003 905
Tube connector G1/8 straight 6 x 1 mm	26 003 904
Tube connector M5 straight 6 x 1 mm	26 003 906
Tube connector G1/8 90° 6 x 1 mm	26 003 907
Oil throttle	26 0011 810

ECOSY Special Equipment Part Number

ECOSY special brush for large chains (with tapped bore M6)	27 005 056
ECOSY special brush for large chains (with through hole)	27 005 057
ECOSY special mounting bracket left for special brush	27 005 068
ECOSY special mounting bracket right for special brush	27 005 069
ECOSY spacer	27 005 070
ECOSY impulse sensor	27 005 071
ECOSY filling level sensor	27 005 072

Special solutions for special applications – designed by perma

CWL-System

CWL-System (Crane Wheel Lubrication)

Reduces crane downtime caused by unscheduled maintenance

The perma CWL kit is an automatic lubrication system designed for the lubrication of wheel flanges on cranes.

The set consists of a perma STAR VARIO with Lcunit 250cc and the CWL applicator assy.

CWL-System Function

The lubricator perma STAR VARIO pushes lubricant through a tube into the CWL applicator assy. The spring loaded applicator applies it to the wheel flange.

When the crane wheel turns, the special lubricant is transported from the wheel flange to the side of the sliding rail. This reduces the wear on the wheel flange and extends the crane's operating time.

CWL-System - Product characteristics - Applications - Your advantages

Characteristics

- works fully automatically,
works independent of temperature, precise discharge
- perfect fit with flexible tube
- systematic wheel flange lubrication

Applications

The system is designed for use on wheel flanges (cranes, etc.)and comes with a perma STAR VARIO LC 250 filled with a special lubricant.

Advantages

Reduces unscheduled crane downtime
Reduces maintenance costs by increasing crane service life
Simple installation
Comes as a complete kit: lubricator, CWL-Assy, tube and connection parts.
Verifyable references available
Reduces rail wear
Remote mounting makes LC-unit exchange simple

CWL Lubrication System Part numbers

CWL Lubrication System Part number

CWL mounting set without 400 g cartrige

27 0006 300

CWL mounting set with 400 g cartridge

27 006 381

CWL re-order parts Part number

CWL Applicator Assy

27 006 001

CWL Applicator insert-replacement

27 006 002

STAR VARIO Drive unit

21 002 381

LC-unit L250 filled with S250

162 250 380

STAR VARIO Battery pack

21 000 000

OGL-System

OGL-System (Open Gear Lubrication)

The OGL system is a special solution for applying grease to open gears. An elastic rubber applicator (paddle) is mounted between the teeth.

OGL-System - Mode of operation

An elastic rubber applicator (paddle) is mounted between the teeth. The connected perma lubricator pushes grease into the rubber applicator. When the wheel turns, the paddle applies grease to the flange of each tooth.

Since the OGL only applies small grease amounts, it is both economical and environmentally friendly. The no-wear and maintenance-free OGL system offers ideal lubrication for open gears.

OGL-System - Product characteristics - Applications - Your advantages

Characteristics

- works fully automatically, temperature independent, precise discharge
- flexible rubber applicator

Applications

The OGL system is a special solution for applying grease to open gears. The elastic rubber applicator (paddle) is mounted
between the teeth.

Advantages

The OGL works in any direction and with many module sizes
Lubricant effects the complete contact area
Easy installation and permanent discharges of small lubricant doses saves time and lubricant

OGL Lubrication System Part numbers

OGL Lubrication System

OGL mounting set with 400 g cartridge

27 007 381

OGL re-order parts

OGL system (paddle)	27 007 000
STAR VARIO Drive unit	21 002 381
LC-unit L250 filled with S250	162 250 387
STAR VARIO Battery pack	21 000 000

Lubrication Box

Lubrication Box

The ideal accessory for chain lubrication.

Oil lubrication box with oil reservoir for chain lubrication (e. g. on transport chains), where lubrication must be done from underneath.

Lubrication Box Code

Chain lubrication box

26 002 955

Rotating brush for chain lubrication box

26 001 957

Rail Oiler With Felt/Brush Insert

Rail oiler with felt / brush insert

The ideal accessory for sliding guide lubrication

To be used for oil lubrication of sliding guides
(e. g. on elevator guides, high lift guides).

Rail oiler with foam insert - part numbers

Rail oil with felt / brush insert Part number

Rail oiler brush
gap width 8 - 16 mm

On request 5-16 mm

Rail oiler brush
gap width 16 - 28 mm

On request 16-28 mm

Rail oiler with felt insert
gap width 5 mm

27 003 001

Rail oiler with felt insert
gap width 9 mm

27 003 002

Rail oiler with felt insert
gap width 16 mm

27 003 003

Reliability, cleanliness and maximum productivity, even under the most extreme conditions

The smallest malfunction, even if it only affects one component of the equipment, can cause machine breakdowns resulting in high repair costs.

Production downtimes that are caused by incorrect lubrication can be prevented with automatic perma lubrication systems. On electric motors, pumps, blowers and in hard to reach places,

perma lubrication systems guarantee uninterrupted, maintenance-free, long-term lubrication from 1 to 24 months. They also prevent contamination caused by dust, moisture and others by hermetically sealing lubrication points.

Automotive industry

At every manufacturing stage of the vehicle, specially suited automatic lubrication systems from perma reliably supply all types of lubrication points with the correct amount of lubricant.

High-end solutions like perma NET ensure that each lubrication point – even in long production lines – is individually lubricated.

Mining

Rough conditions, as in the cement, quarrying, and mining industries, require maintenance-free, precise and permanent lubrication. At the same time it is extremely important

that all lubrication points and seals (between shaft and bearing housing) are totally protected against environmental influences.

Conveyor belts

Application details:

Machine part	Roller bearing
Problem	Extreme dust. Lubrication points are hard to access (high safety risk). Bearing lubrication only possible during machine stand-still.
Solution	perma CLASSIC - lubricant SF01 – discharge period 3 months
Advantages with perma lubrication	Lubrication takes place while the machine is running. Lubrication points are sealed and protected against contamination from dust and dirt. Reduces the risk of accidents.

Fans

Application details:

Machine part	Roller bearing
Problem	Extreme dust and noise. Bearing lubrication only possible during machine stand-still Time consuming removal of housing for lubrication.
Solution	perma STAR VARIO - LC-unit 250 cm³ - lubricant SF01 – discharge period 12 months
Advantages with perma lubrication	Lubrication takes place while the machine is running. Reduced maintenance costs. Eliminates the time consuming housing removal. Automatic lubrication for up to 12 months.

Chemical industry

Safety – one of the most important factors in all areas of the chemical industry. perma automatic lubrication systems guarantee the required safety and cleanliness.

They prevent contamination of equipment with drops of excess lubricant and ensure uninterrupted, maintenance-free, long-term lubrication.

Application area - E-motors, pumps, compressors

High capacity, well kept motors and engines are extremely important for a smooth operation. Automatic lubrication systems from perma provide uninterrupted, maintenance-free lubrication to pumps, motors and compressors

for a pre-set period of 1 to 24 months. They offer safe lubrication even at hard to reach places and prevent contamination caused by dust, moisture and others by providing a lubricant seal between harsh operating conditions and machinery components.

Application area - Conveyor systems

Materials handling conveyors are used in many different industries and applications and are often subjected to harsh environments with high levels of contamination. Automatic lubrication systems from perma withstand even extreme environments and ensure trouble-free operation, without additional maintenance downtime or expensive repairs caused by incorrect

lubrication. Dirt contamination of the bearing caused by manual lubrication is eliminated. Industrial accidents from ”slips and trips” are kept at a minimum and maintenance time is reduced.

Power plants

Safety and economic efficiency are two of the most important aspects for power plant operators. perma automatic lubrication systems

minimize equipment failures caused by incorrect lubrication. This increases safety and reliability of power plants and prevents power outages.

Coal Crusher

Application details:

Machine part	Sliding bearing
Problem	Lubrication is not possible during normal operation because of moving machine parts. Maintenance staff must crawl under the machine in order to manually lubricate (danger of falling rocks).
Solution	perma CLASSIC – lubricant SF01 – discharge period 6 months
Advantages with perma lubrication	Automatic lubrication for 6 months. Lubrication possible during regular operation. Drastically increases workplace safety.

Fans

Application details:

Machine part	Roller bearing
Problem	Lubrication points must be lubricated regularly and in short cycles.
Solution	perma STAR VARIO - LC-unit 250 cm³ - lubricant SF04 - discharge period 12 months
Advantages with perma lubrication	Extented machine life through consistent lubrication in small doses. Maintenance work is drastically reduced.

Blowers

Application details:

Machine part	Roller bearing
Problem	Mixed gas blowers, installed in the flue gas cleaning area, require weekly lubrication maintenance.
Solution	perma STAR VARIO - LC-unit 250 cm³ - lubricant SF01 – discharge period 12 months
Advantages with perma lubrication	perma lubrication systems ensure lubrication for 12 months. This drastically reduces the time spent on lubrication maintenance (automatic lubrication requires 1 change-out per year vs. 52 lubrication runs required for manual lubrication).

Primary fan

Application details:

Machine part	Spherical roller bearing
Problem	Extremely critical application. If primary fans fail due to damaged bearings, the whole power plant must be shut down.
Solution	perma STAR VARIO - LC-unit 250 cm³ - lubricant SF01 – discharge period 12 months
Advantages with perma lubrication	perma automatic lubrication system ensure lubrication for 12 months. Change-outs can take place during regular scheduled plant shutdowns.

Water purification

Application details:

Machine part	Threaded spindle
Problem	Manual lubrication of threaded spindles in water purification is very time consuming as they must be greased regularly in short intervals. Risk of water contamination.
Solution	perma STAR VARIO - LC-unit 120 cm³ - lubricant SF09 – discharge period 6 months
Advantages with perma lubrication	perma automatic lubrication systems drastically reduce the time spent for maintenance runs since they supply grease to threaded spindles for 6 months. Automatic lubrication systems are filled with biodegradable grease (SF09). This ensures precise and reliable lubrication in line with environmental requirements.

Hammer mill

Application details:

Machine part	Bearings and seals
Problem	Manual lubrication of bearings and seals is very time consuming and costly as they must be greased regularly in short intervals.
Solution	perma PRO C with MP-6 - LC-unit 250 cm³- lubricant S127 – discharge is machine controlled
Advantages with perma lubrication	perma PRO C with distributor MP-6 can lubricate and control up to 6 lubrication points. This drastically reduces costs.

Food industry

Food manufacturers depend on an extremely hygienic working environment. Automatic lubrication systems from perma are clean,

safe and economical. Dirt and contamination, often generated by manual lubrication, are avoided.

Mechanical engineering

Precision is the key to success in mechanical engineering. This includes precise lubrication of equipment such as roller and sliding bearings, linear guides, chains, and other moving components.

perma lubrication systems are capable of providing individual lubrication on demand. Maintenance-free permanent lubrication minimizes downtime caused by unscheduled maintenance and results in higher effectiveness and economic efficiency.

Application area - Machine components (e.g. roller bearings)

Quarrying Industry

perma products have been used successfully in the quarrying industry worldwide for many decades. Reliable automatic lubrication ensures trouble-free operation for machinery

and equipment in all areas of production – from the crushing of raw material to delivery of the finished product.

Crusher

Application details:

Machine part	Roller bearing and labyrinth seals
Problem	Manual lubrication of labyrinth seals requires weekly maintenance runs.
Solution	perma STAR VARIO - LC-unit 120 cm³ - lubricant SF04 – discharge period 6 months
Advantages with perma lubrication	perma lubrication systems drastically reduce costs associated with manual lubrication runs as they ensure reliable sealing with automatic lubrication for 6 months.

Conveyor belts

Application details:

Machine part	Conveyor belts
Problem	Conveyor systems present an extreme safety hazard and require safety guards. Manual lubrication can only take place after operating hours.
Solution	perma CLASSIC – lubricant SF01 – discharge period 6 months
Advantages with perma lubrication	Automatic lubrication systems from perma ensure continuous lubrication during operation. They can be installed outside of guards and cages therefore reducing safety related risks. Change-outs are only necessary twice a year.

Driving chain

Application details:

Machine part	Chain
Problem	Chains are lubricated with oil-sump lubrication. Oil sump has to be visually checked on a regular basis. This examination requires a removal of the screwed on cover (special tools required).
Solution	perma STAR VARIO - LC-unit 120 cm³ - lubricant SO14 – discharge period 3 months
Advantages with perma lubrication	perma automatic lubrication systems ensure reliable chain lubrication for 3 months. This eliminates checking of oil-sump and the time consuming removal of the cover.

Fans

Application details:

Machine part	Roller bearing
Problem	It is difficult to lubricate bearings during operating hours. Most of these bearings have to be lubricated on Saturdays when the plant is not operating.
Solution	perma STAR VARIO - LC-unit 120 cm³ - lubricant SF04 – discharge period 6 months
Advantages with perma lubrication	perma automatic lubrication systems will lubricate the bearings for 6 months. LC-units are only changed twice per year during normal operating hours.

Screen

Application details:

Machine part	Roller bearing
Problem	Frequent roller bearing damages because manual lubrication is not carried out as often as required.
Solution	perma CLASSIC - lubricant SF01 – discharge period 3 months
Advantages with perma lubrication	perma lubrication systems ensure reliable lubrication for roller bearings. No more production downtimes caused by bearing failures.

Chrusher

Application details:

Machine part	Sliding bearing
Problem	High risk of accident as maintenance staff must crawl under the machine in order to manually lubricate. Risk of falling rocks.
Solution	perma CLASSIC - lubricant SF01 – discharge period 6 months
Advantages with perma lubrication	Automatic lubrication with perma lubrication systems reduces the risk of workplace accidents to a minimum.

Roller bearing

Application details:

Machine part	Roller bearing
Problem	High risk of accidents during manual lubrication runs: Tube of grease gun can get caught in the v-belt pulley.
Solution	perma STAR VARIO - LC-unit 120 cm³- lubricant SF01 – discharge period 6 months
Advantages with perma lubrication	perma automatic lubrication systems lubricate bearings during running operation. Workplace accidents are drastically reduced.

Steel industry

Equipment in the steel industry is subjected to the roughest ambient conditions, especially extremely high temperatures. Wrong and insufficient lubrication causes unnecessary maintenance down-time.

perma offers lubrication systems specially designed for machines and equipment operated under such extreme conditions.

Cement Plants

Cement plant profitability is directly related to equipment reliability. One of the main requirements for reliable operation is frequent greasing to prevent the entry of contaminants inside bearings. Since many of the lubrication points in cement plants are dangerous and hard to access, they are not lubricated as often as required.

This causes accelerated wear of mechanical components and often leads to premature bearing failure. Extreme operating conditions such as high temperature, vibrations, shock loads, high loads, and contaminants such as dust, dirt and water demand frequent and reliable lubrication in order to prevent costly downtime.

Screw conveyor

Application details:

Machine part	Roller bearing
Problem	Screw conveyors at ceilings are constantly in operation. Since they are hard to reach and difficult to lubricate, they are often neglected. High risk of accidents.
Solution	perma CLASSIC - lubricant SF01 – discharge period 6 months
Advantages with perma lubrication	perma lubrication systems ensure bearing lubrication for 6 months. Since LC-units must only be changed twice per year, it drastically increases work place safety.

Conveyor / pretensioner

Application details:

Machine part	Roller bearing
Problem	Falls are devastating. A belt pretensioner on a conveyor is hard to access and can not be lubricated during running operation.
Solution	perma CLASSIC – lubricant SF01 – discharge period 6 months
Advantages with perma lubrication	The use of perma automatic lubrication systems minimizes the need to be around dangerous areas. This drastically reduces the risk of accidents.

Bearing lubrication

Application details:

Machine part	Roller bearing
Problem	Maintenance staff is exposed to loud noise and aggressive dust. Bearings must be protected from contamination by cement dust.
Solution	perma CLASSIC - lubricant SF01 – discharge period 3 months
Advantages with perma lubrication	With automatic lubrication systems, workers are exposed much less to the loud noise and aggressive dust. They also effectively seal bearings against aggressive cement dust and other contaminants.

Fans

Application details:

Machine part	Roller bearings
Problem	Maintenance personnel are exposed to extreme dust and noise.
Solution	perma CLASSIC - lubricant SF01 – discharge period 6 months
Advantages with perma lubrication	Automatic lubrication systems minimize the exposure to dust and noise and make it possible to schedule exchanges while the machine are down.

Mixer

Application details:

Machine part	Roller bearing
Problem	Working platforms are required to lubricate bearings that are located in hard to reach places (approx. 3 m high).
Solution	perma CLASSIC SF01 - 12 month setting
Advantages with perma lubrication	Working platforms are only required once per year for the exchange of the empty units. Automatic lubrication safes time and reduces safety hazards.

Mixing bed

Application details:

Machine part	Roller bearing
Problem	Machines must be stopped for manual lubrication.
Solution	perma CLASSIC - lubricant SF01 – discharge period 6 months.
Advantages with perma lubrication	Automatic re-lubrication on the bearings of conveyor belts can be done without the need to stop production. This reduces machine downtimes to a minimum.

Palletizer

Application details:

Machine part	Sliding bearing
Problem	Frequent failure of palletizer due to extreme conditions. High repair costs and frequent production downtimes.
Solution	perma CLASSIC - lubricant SF04 – discharge period 6 months
Advantages with perma lubrication	Automatic sliding guide lubrication ensures trouble-free operation even under extreme conditions. Repair costs and machine downtimes are drastically reduced.

Cement mill

Application details:

Machine part	Roller bearing
Problem	Bearings in the cement mill are located at hard to reach places. Manual lubrication is only possible when the machines are down.
Solution	perma STAR VARIO - LC-unit 120 cm³ - lubricant SF01 – discharge period 6 months
Advantages with perma lubrication	perma lubrication systems on turning parts of the cement mill during mill operation at 15.5 rpm. Work place safety is drastically increased.