The World of Automatic Lubrication

perma single point lubricators
perma single point lubricators

perma-tec has been providing innovative and creative lubrication solutions for more than 45 years. Our single- and multi-point lubrication systems can be found in all types of industries and applications around the world.

perma-tec's leadership in single-point lubrication is based on many patents and specially certified products. All perma products meet "Made in Germany" quality standards because they are developed, tested and manufactured at our German headquarters.

perma-tec'sknow-how and the network of subsidiaries and competent partners around the world result in lubrication solutions that meet the highest technical requirements.

 

 

 

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01/10/2012 - perma FLEX - NEW

 

Reduced maintenance time, lower cost and increased safety – Your benefits from perma lubrication systems

These are your benefits from perma lubrication systems:
  1. permanent, easy to maintain, long-term lubrication
    of highest quality
  2. long-term cost reduction through higher operating efficiency
  3. significantly improved job safety by reducing manual work demands
  4. largest product range of single- and multi-point lubrication
    systems from the global leader
  5. superior technical support and advice from a competent partner

 


Systematic Lubrication - Products that meet every challenge

perma STARTER SETS „Bearings“

Single Point Lubrication Systems (Electrochemical)

CLASSIC

 

Single Point Lubrication Systems (Electromechanical)

Muliti-Point Lubrication Systems (Electromechanical)

NET

Extended equipment service life with the right lubricant

Lubricant selection is an important factor for achieving extended bearing service life. To increase the process safety of your machines and equipment you must select the right lubricant, the right place, the right time and the right amount.

perma-tec's lubricant selection program helps you to select a lubricant that is especially suited for a specific application and for use in perma lubrication systems.

 

Overview of all standard lubricants from perma

Download lubricant data sheets

Reducers / Oil throttles

Reducers / reducer coupling                                                                        Part number
Reducer R1/2o x G1/4i, Brass / Fig. 1
26.0011.500
Reducer G1/8o x G1/4i, Brass / Fig. 2 26.0011.501
Reducer G1/8o x G1/4i, Stainless steel 1.4571 / Fig. 3 26.0012.501
Reducer G1/4o x G1/8i, Brass / Fig. 4 26.0011.503
Reducer R3/4o x G1/4i, Brass / Fig. 5 26.0011.504
Reducer R3/8o x G1/4i, Brass / Fig. 6 26.0011.505
Reducer M6o x G1/4i, Brass / Fig. 7 26.0011.511
Reducer M6o x G1/4i, Stainless steel 1.4571 / Fig. 8 26.0012.511
Reducer M8x1o x G1/4i, Brass / Fig. 9 26.0011.514
Reducer M8x1o x G1/4i, Stainless steel 1.4571 / Fig. 10
26.0012.514
Reducer M8o x G1/4i, Brass / Fig. 11 26.0011.515
Reducer M8o x G1/4i, Stainless steel 1.4571 / Fig. 12
26.0012.515
Reducer M10x1o x G1/4i, Brass / Fig. 13 26.0011.518
Reducer M10x1o x G1/4i, Stainless steel 1.4571 / Fig. 14 26.0012.518
Reducer M10o x G1/4i, Brass / Fig. 15 26.0011.520
Reducer M12o x G1/4i, Brass / Fig. 16 26.0011.524
Reducer M12x1o x G1/4i, Brass / Fig. 17 26.0011.525
Reducer M12x1.5o x G1/4i, Brass / Fig. 18
26.0011.526
Reducer M14x1.5o x G1/4i, Brass / Fig. 19
26.0011.528
Reducer M14o x G1/4i, Brass / Fig. 20 26.0011.529
Reducer M16o x G1/4i, Brass / Fig. 21 26.0011.530
Reducer M16x1,5o x G1/4i, Brass / Fig. 22 26.0011.531
Reducer 1/4“o x G1/4i, Brass / Fig. 23 26.0011.533
Reducer coupling G3/8i to G1/8i
for tube oØ 8 mm, nickel plated / Fig. 24
27.005.081

 

Oil retaining valves                                                                                                Part number
Oil retaining valve up to +60 °C (plastic valve), Brass / Pic. 1 26.001.653
Oil retaining valve up to +60 °C (plastic valve),
Stainless steel 1.4571 / Pic. 2
26.0012.810
Oil retaining valve up to +150 °C (metal valve), Brass / Pic. 3 26.0011.811 

Accessories stainless steel

Accessories stainless steel                                                                        Part number
Bracket 26 0012 150
Insert for Bracket 26 0012 151
Tube connection for perma 26 0012 202
Tube connection G1/4
26 0012 203
Angle 45° G1/4 (see pic. above right) 26 0012 300
Reducer G1/8 26 0012 501
Reducer M6 26 0012 511
Reducer M8x1
26 0012 514
Reducer M8 26 0012 515
Reducer M10x1 26 0012 518
Extension G1/4 45 mm 26 0012 701
Extension G1/4 75 mm 26 0012 702
Oil throttle (up to +60° C) 26 0012 810

 

Tube connections / Tubes

Tube connectors / tubes - Standard: oØ 8 mm x iØ 6 mm            Part Number
Tube connector for perma G1/4i, Standard / Pic. 1 26.001.202
Tube connector for perma G1/4i, Brass / Pic. 2 26.0011.202
Tube connector for perma G1/4i, Stainless steel 1.4401 / Pic. 3 26.0012.202
Tube connector G1/4o, Standard / Pic. 4
26.001.203  
Tube connector G1/4o, Brass / Pic. 5 26.0011.203
Tube connector G1/4o, Stainless steel 1.4401 / Pic. 6 26.0012.203
Tube connector G1/8o, Standard / Pic. 7
26.001.204
Tube (PA) up to +80 °C oØ 8 mm x iØ 6 mm (per meter) / Pic. 8
26.001.250

 

Tube connectors / tubes                                                                                     Part number
Tube connector G1/8o straight for tubes with 6 mm outer diameter Pic. 1
26.003.904
Tube connector G1/8o straight for tubes with 8 mm outer diameter Pic. 2 27.008.0101
Tube connector G1/8o 90° - rotary type for tubes with 6 mm outer diameter / Pic. 3 26.003.907
Tube connector G1/8o 90° - rotary type for tubes with 8 mm outer diameter / Pic. 4 27.008.011
Tube connector G1/4o straight for tubes with 6 mm outer diameter Pic. 5 26.003.905
Tube connector G1/4o straight for tubes with 8 mm outer diameter Pic. 6
27.005.011
Tube connector G1/4i straight for tubes with 6 mm outer diameter / Pic. 7 27.005.038
Tube connector G1/4i straight for tubes with 8 mm outer diameter / Pic. 8
27.005.026
Tube connector G1/4o 90° - rotary type for tubes with 8 mm outer diameter / Pic. 9 27.005.012
Tube connector G3/8o straight for tubes with 8 mm outer
diameter Pic. 10
27.005.013
Tube connector M5o straight for tubes with 6 mm outer diameter / Pic. 11 26.003.906
Tube connector M6o straight for tubes with 6 mm outer diameter / Pic. 12
27.005.036
Tube connector M6o 90° - swivel type for tubes with 6 mm outer diameter / Pic. 13 27.005.042
Tube connector M6x0.75o 90° - swivel type for tubes with 6 mm outer diameter / Pic. 14
27.005.043
Tube connector M8x1o straight for tubes with 6 mm outer
diameter Pic. 15
27.005.044
Tube connector M10x1o straight for tubes with 6 mm outer diameter / Pic. 16 27.005.037
Tube connector M8x1o 90° - rotary type for tubes with 6 mm outer diameter / Pic. 17
27.005.034
Tube connector M10x1o 90° - rotary type for tubes with 6 mm outer diameter / Pic. 18
27.005.035
Y-connector for tube for tubes with 6 mm outer diameter / Pic. 19
27.005.041
Y-connector for tube for tubes with 8 mm outer diameter / Pic. 20
27.005.040
Extension for tube oØ 6 mm to oØ 8 mm for tubes with 6 mm outer diameter / Pic. 21
27.005.039
Tube prefi ll adapter for tubes with 6 mm outer diameter / Pic. 22
27.005.066
Tube prefi ll adapter for tubes with 8 mm outer diameter / Pic. 23
27.005.058
Tube black (per meter), oØ 6 mm x iØ 4 mm for perma ECOSY / Pic. 24
27.005.016
Tube black (per meter), oØ 8 mm x iØ 5 mm for perma PRO / Pic. 25
27.008.009
Tube translucent (per meter), oØ 6 mm x iØ 4 mm for perma ECOSY
Pic. 26
27.005.008

 

  Copper pipe / fittings                                                                                           Part number
Copper pipe oØ 8 mm x iØ 6 mm (per meter) / Pic. 27 27.005.033
Cutting ring coupling R1/4i for copper pipe / Pic. 28
27.005.045
Cutting ring coupling R1/4o for copper pipe / Pic. 29
27.005.046

Brushes

Oil brushes                                                                                                             Part number
Oil brush Ø20 mm G1/4i
Brush with horsehair up to 80 °C / Pic. 1
26.001.400
Oil brush 40 x 30 mm G1/4i thread on top
Brush with horsehair up to 80 °C / Pic. 2
26.001.410
Oil brush 40 x 30 mm G1/4i thread on top
High temperature brush with PPS-bristles up to 180 °C / Pic. 3
26.001.420
Oil brush 40 x 30 mm G1/4i thread on top
High temperature brush with stainless steel bristles up to 350 °C / Pic. 4
26.001.430
Oil brush 60 x 30 mm G1/4i thread on top
Brush with horsehair up to 80 °C / Pic. 5
26.001.411
Oil brush 60 x 30 mm G1/4i thread on top
High temperature brush with PPS-bristles up to 180 °C / Pic. 6
26.001.421
Oil brush 60 x 30 mm G1/4i thread on top
High temperature brush with stainless steel bristles up to 350 °C / Pic. 7
26.001.431
Oil brush 100 x 30 mm G1/4i thread on top
Brush with horsehair up to 80 °C / Pic. 8
26.001.412
Oil brush 100 x 30 mm G1/4i thread on top
High temperature brush with PPS-bristles up to 180 °C / Pic. 9
26.001.422
Oil brush 100 x 30 mm G1/4i thread on top
High temperature brush with stainless steel bristles up to 350 °C / Pic. 10
26.001.432
Oil brush 40 x 30 mm G1/4i lateral thread
Brush with horsehair up to 80 °C / Pic. 11
26.001.447
Oil brush 60 x 30 mm G1/4i lateral thread
Brush with horsehair up to 80 °C / Pic. 12
26.001.448

 

STAR support flange / protection cap

  STAR support flange / protection cap                                                             Part number
Support flange STAR
26 001 620
Protection cap STAR VARIO 60, 120, 250 cc
26 001 624
Protection cap STAR VARIO 60, 120 cc
26 001 625
Protection cap STAR CONTROL 60, 120, 250 cc
27 001 624
Protection cap STAR CONTROL 60, 120 cc
27 001 625

Extensions

Extensions                                                                                                             Part number
Extension R1/4o x G1/4i - 30 mm, Brass / Pic. 1 26.0011.700
Extension R1/4o x G1/4i - 45 mm, Brass / Pic. 2
26.0011.701
Extension R1/4o x G1/4i - 45 mm - Stainless steel 1.4571 / Pic. 3
26.0012.701
Extension R1/4o x G1/4i - 75 mm, Brass / Pic. 4
26.0011.702
Extension R1/4o x G1/4i - 75 mm - Stainless steel 1.4571 / Pic. 5 26.0012.702
Extension R1/4o x G1/4i - 115 mm, Brass / Pic. 6 26.0011.705
Extension G1/8o x G1/8i - 16 mm, nickel plated / Pic. 7 27.008.023
Extension G1/8o x G1/8i - 36 mm, nickel plated / Pic. 8
27.008.024
Extension M6 x 0.75 - 22 mm, Brass / Pic. 9
26.0011.710
Extension M6 x 0.75 - 38 mm, Brass / Pic. 10
26.0011.711
Extension M6 x 1 - 22 mm, Brass / Pic. 11
26.0011.712
Extension M6 x 1 - 38 mm, Brass / Pic. 12
26.0011.713

 

Angles

Angels                                                                                                                    Part Number
Angle 45° G1/4o x G1/4i, Brass / Pic. 1
26.0011.300
Angle 45° G1/4o x G1/4i, Stainless steel 1.4401 / Pic. 2
26.0012.301
Angle 45° M6o x G1/4i, Brass / Pic. 3
26.0011.304
Angle 45° M8x1o x G1/4i, Brass / Pic. 4
26.0011.305
Angle 45° M10x1o x G1/4i, Brass / Pic. 5
26.0011.306
Angle 90° G1/4o x G1/4i, Brass / Pic. 6
26.0011.350
 
Angle 90° G1/4o x G1/4i, Stainless steel 1.4401 / Pic. 7
26.0012.350
Angle 90° M6o x G1/4i, Brass / Pic. 8
26.0011.353
Angle 90° M8x1o x G1/4i, Brass / Pic. 9
26.001.204
Angle 90° M10x1o x G1/4i, Brass / Pic. 10
26.0011.355

 

Others

others                                                                                                                   Part Number
Swivelling screw fitting G1/4o x G1/4i, Brass / Pic. 11
26.0011.360
T-adapter 3 x G1/4i, Messing, / Pic. 12
26.0011.600
T-adapter 3 x G1/4i, Stainless steel 1.4401 / Pic. 13
26.0012.600
 
Bulkhead nipple G3/8o x G1/4i, Brass / Pic. 14
26.0011.601
Hexagon nipple R1/4o, Brass / Pic. 15
26.0011.602
Hexagon nipple R1/4o, Stainless steel 1.4401 / Pic. 16
26.0012.602
Sleeve G1/4i, Brass / Pic. 17
26.0011.605

 

PRO / PRO C / NET Accessories

PRO / PRO C / NET Accessories                                                                       Part number
PRO/Distributor MP-6 connecting cable (14 cm)
2291 000 001

PRO/Distributor MP-6 connecting cable (200 cm)
2291 000 002
PRO C M12 cable (5m)
2291 000 003
PRO C M12 cable (10m)
2291 000 004
PRO Protection box – single
27 005 059
PRO Protection box – double
27 005 019
PRO mounting device
27 008 007
PRO tube 8 x1.5 mm, per meter
27 008 009
Tube connector G1/8 straight 8 x 1.5 mm
27 008 010
Tube connector G1/8 90° 8 x 1.5 mm
27 008 011
Tube connector G1/4 straight 8 x 1.5 mm
27 005 011
Tube connector G1/4 90° 8 x 1.5 mm
27 005 012
Tube connector G3/8 straight 8 x 1.5 mm
27 005 013
Tube pre-fill adapter
27 005 058
Extension for MP-6 G1/8 16 mm
27 008 023
Extension for MP-6 G1/8 36 mm
27 008 024
> PRO Accessory box -straight-
(free of charge for first order of MP-6)
6 tube connectors G1/8 straight 8 x1.5 mm
27 005 051
1
6 Tube connectors G1/8 straight 8 x 1.5 mm
8 Code pins for MP-6 Distributor
4 Plugs G1/8 for MP-6
> PRO Accessory box -90°-
(free of charge for first order of MP-6)
27 005 052
6 Tube connectors G1/8 90° 8 x 1.5 mm
8 Code pins for MP-6 Distributor
4 Plugs G1/8 for MP-6

 

Accessories ECOSY

ECOSY Accessories                                                                                      Part Number
ECOSY tube black 6 x 1 mm
27 005 016
ECOSY tube transparent 6 x 1 mm
27 005 008
Tube connector G1/4 straight 6 x 1 mm
 26 003 904
 
Tube connector G1/8 straight 6 x 1 mm
26 003 904
Tube connector M5 straight 6 x 1 mm
26 003 906
Tube connector G1/8 90° 6 x 1 mm
26 003 907
Oil throttle
26 0011 810

 

ECOSY Special Equipment                                                          Part Number
ECOSY special brush for large chains
(with tapped bore M6)
27 005 056
ECOSY special brush for large chains
(with through hole)
27 005 057
ECOSY special mounting bracket left
for special brush
27 005 068
 
ECOSY special mounting bracket right for special brush
27 005 069
ECOSY spacer
27 005 070
ECOSY impulse sensor
27 005 071

ECOSY filling level sensor
27 005 072

 

Special solutions for special applications – designed by perma

CWL-System

OGL-System

Lubrication Box 

Rail oiler with felt / brush insert

CWL-System (Crane Wheel Lubrication)

Reduces crane downtime caused by unscheduled maintenance

 

The perma CWL kit is an automatic lubrication system designed for the lubrication of wheel flanges on cranes.
The set consists of a perma STAR VARIO with Lcunit 250cc and the CWL applicator assy.

CWL-System Function

The lubricator perma STAR VARIO pushes lubricant through a tube into the CWL applicator assy. The spring loaded applicator applies it to the wheel flange.

 When the crane wheel turns, the special lubricant is transported from the wheel flange to the side of the sliding rail. This reduces the wear on the wheel flange and extends the crane's operating time.

CWL-System - Product characteristics - Applications - Your advantages

Characteristics 

- works fully automatically,
works independent of temperature, precise discharge
- perfect fit with flexible tube
- systematic wheel flange lubrication


  
Applications
 
The system is designed for use on wheel flanges (cranes, etc.)and comes with a perma STAR VARIO LC 250 filled with a special lubricant.

 
Advantages
  1. Reduces unscheduled crane downtime
  2. Reduces maintenance costs by increasing crane service life
  3. Simple installation
  4. Comes as a complete kit: lubricator, CWL-Assy, tube and connection parts.
  5. Verifyable references available
  6. Reduces rail wear
  7. Remote mounting makes LC-unit exchange simple

CWL Lubrication System Part numbers

CWL Lubrication System                                                                     Part number
CWL mounting set without 400 g cartrige
27 0006 300
CWL mounting set with 400 g cartridge
27 006 381
  CWL re-order parts                                                                            Part number
CWL Applicator Assy
27 006 001
CWL Applicator insert-replacement
27 006 002
STAR VARIO Drive unit
21 002 381
LC-unit L250 filled with S250
162 250 380
STAR VARIO Battery pack
21 000 000

OGL-System (Open Gear Lubrication)

Flexible lubrication for open Gears

 

The OGL system is a special solution for applying grease to open gears. An elastic rubber applicator (paddle) is mounted between the teeth.

OGL-System - Mode of operation

An elastic rubber applicator (paddle) is mounted between the teeth. The connected perma lubricator pushes grease into the rubber applicator. When the wheel turns, the paddle applies grease to the flange of each tooth.

 
Since the OGL only applies small grease amounts, it is both economical and environmentally friendly. The no-wear and maintenance-free OGL system offers ideal lubrication for open gears.

OGL-System - Product characteristics - Applications - Your advantages

Characteristics

- works fully automatically,  temperature independent, precise discharge
- flexible rubber applicator


  
Applications
 
The OGL system is a special solution for applying grease to open gears. The elastic rubber applicator (paddle) is mounted between the teeth. 

 
Advantages
  1. The OGL works in any direction and with many module sizes
  2. Lubricant effects the complete contact area
  3. Easy installation and permanent discharges of small lubricant doses saves time and lubricant

OGL Lubrication System Part numbers

OGL Lubrication System                                                                     Part number
OGL mounting set with 400 g cartridge
27 007 381

Lubrication Box

The ideal accessory for chain lubrication.

Oil lubrication box with oil reservoir for chain lubrication (e. g. on transport chains), where lubrication must be done from underneath.

Lubrication Box Part numbers

Lubrication Box                                                                                      Part number
Chain lubrication box
26 002 955
Rotating brush for chain lubrication box
26 001 957

Rail oiler with felt / brush insert

The ideal accessory for sliding guide lubrication
To be used for oil lubrication of sliding guides
(e. g. on elevator guides, high lift guides).

Rail oiler with foam insert - part numbers

  Rail oil with felt / brush insert                                                        Part number
Rail oiler – brush
gap width 8 - 16 mm
On request 5-16 mm
Rail oiler – brush
gap width 16 - 28 mm
On request 16-28 mm
Rail oiler with felt insert
gap width 5 mm
27 003 001
Rail oiler with felt insert
gap width 9 mm
27 003 002
Rail oiler with felt insert
gap width 16 mm
27 003 003

Reliability, cleanliness and maximum productivity, even under the most extreme conditions

The smallest malfunction, even if it only affects one component of the equipment, can cause machine breakdowns resulting in high repair costs.

Production downtimes that are caused by incorrect lubrication can be prevented with automatic perma lubrication systems. On electric motors, pumps, blowers and in hard to reach places, 

 perma lubrication systems guarantee uninterrupted, maintenance-free, long-term lubrication from 1 to 24 months. They also prevent contamination caused by dust, moisture and others by hermetically sealing lubrication points.

Automotive industry

At every manufacturing stage of the vehicle, specially suited automatic lubrication systems from perma reliably supply all types of lubrication points with the correct amount of lubricant.

High-end solutions like perma NET ensure that each lubrication point – even in long production lines – is individually lubricated.

Mining

Rough conditions, as in the cement, quarrying, and mining industries, require maintenance-free, precise and permanent lubrication. At the same time it is extremely important

that all lubrication points and seals (between shaft and bearing housing) are totally protected against environmental influences.

Conveyor belts

  Application details:                                                     
Machine part
    Roller bearing
Problem
Extreme dust.Lubrication points are hard to access (high safety risk).Bearing lubrication only possible during machine stand-still.
Solution
perma CLASSIC - lubricant SF01 – discharge period 3 months
Advantages with perma lubrication
Lubrication takes place while the machine is running.Lubrication points are sealed and protected against contamination from dust and dirt. Reduces the risk of accidents.

Fans

  Application details:                                                     
Machine part
Roller bearing
Problem
Extreme dust and noise.Bearing lubrication only possible during machine stand-still Time consuming removal of housing for lubrication.
Solution
perma STAR VARIO - LC-unit 250 cm³ - lubricant SF01 – discharge period 12 months
Advantages with perma lubrication
Lubrication takes place while the machine is running.Reduced maintenance costs.Eliminates the time consuming housing removal.
Automatic lubrication for up to 12 months.

 

Chemical industry

Safety – one of the most important factors in all areas of the chemical industry. perma automatic lubrication systems guarantee the required safety and cleanliness. 

 

They prevent contamination of equipment with drops of excess lubricant and ensure uninterrupted, maintenance-free, long-term lubrication.

Application area - E-motors, pumps, compressors

High capacity, well kept motors and engines are extremely important for a smooth operation. Automatic lubrication systems from perma provide uninterrupted, maintenance-free lubrication to pumps, motors and compressors

for a pre-set period of 1 to 24 months. They offer safe lubrication even at hard to reach places and prevent contamination caused by dust, moisture and others by providing a lubricant seal between harsh operating conditions and machinery components.

Power plants

Safety and economic efficiency are two of the most important aspects for power plant operators. perma automatic lubrication systems

minimize equipment failures caused by incorrect lubrication. This increases safety and reliability of power plants and prevents power outages.

Coal Crusher

  Application details:                                                     
Machine part
Sliding bearing
Problem
Lubrication is not possible during normal operation because of moving machine parts.
Maintenance staff must crawl under the machine in order to manually lubricate (danger of falling rocks).
Solution
perma CLASSIC – lubricant SF01 – discharge period 6 months
Advantages with perma lubrication
Automatic lubrication for 6 months. Lubrication possible during regular operation.Drastically increases workplace safety.

Fans

  Application details:                                                     
Machine part
Roller bearing
Problem
Lubrication points must be lubricated regularly and in short cycles.
Solution
perma STAR VARIO - LC-unit 250 cm³ - lubricant SF04 -discharge period 12 months
Advantages with perma lubrication
Extented machine life through consistent lubrication in small doses. Maintenance work is drastically reduced.

Blowers